The oscillation is below 20Hz...physically feel it before it gets loud enough to be heard. Sounds a little like motorboating, but more like the acoustic feedback via turntable when subs are cranked too high. Like mentioned previously, this oscillation keeps going even after the power amp and subs are shut down.
The only thing "unusual" about the sub setup is that LCRs are all Added to User 1, U1 lowpassed at 75 Hz, then Added to the LFE channel which is then lowpassed at 300. Otherwise the sub channel is "business as usual"...Output Format is 16 channels, no JRSS, Room Correction used only for reducing levels (could easily change that to PEQ1). Other than Addition and LPFs, PEQ1 is a slight delay, -3db notch at 40Hz, -5db notch at 110Hz to correct response bumps. Hardware: PC w/MC>AES16e card>Aurora 16>power amp>subs. Test method is to watch a NF movie>unpredictable holy shet>sprint to the sub amp switch!!!
I'll try Matt's suggestion before moving on to mojave's vote for a Hauppauge Colossus 2 and input Roku through a splitter. Only trouble with the latter is I don't know if a PCIexpress slot can be freed up...does anyone make an equivalent PCI solution? Otherwise MB replacement...which would be a real PITA. Unfortunately I can't get back to this for several days.